Maintenance For Poured In Place (PIP) Rubber Safety Surfacing

A successful maintenance program hinges on two key aspects: promptly responding to damage to prevent worsening issues and implementing a robust preventative maintenance plan to avoid the need for repairs altogether.

For new rubber installations, we recommend applying a Roll Coat every three years.

It's essential to remember that any of the following maintenance programs can be used on any rubber surface, regardless of who installed it.

ROLLCOAT:

ROLLCOAT is a urethane coating system applied directly to the surface of the EPDM or TPV wear layer. EPDM and TPV don’t wear out; instead, the granules loosen over time and separate from each other, causing a phenomenon known as "granulation." As this separation occurs, high-traffic areas may appear to have thinning rubber. In reality, these areas have simply lost some rubber granules.

To prevent granulation, a urethane top coat should be applied to keep the granules intact. This process is similar to shellacking a coffee table. The granules become solidified again, and the EPDM/TPV color is restored close to its original shade.

Before applying the ROLLCOAT system, the EPDM/TPV wear surface should be cleaned, often requiring only a simple power wash

Daily Maintenance

1. Visual Inspection:

• Check for any debris, sharp objects, or spillages on the surface.
• Look for signs of wear or damage, particularly in high-traffic areas.

2. Surface Cleaning:

• Sweep off leaves, dirt, and debris using a soft-bristled broom or leaf blower.

Weekly Maintenance

1. Deeper Cleaning:

• Hose down the surface to remove dust and dirt.
• For more stubborn dirt, use a mild detergent mixed with water and gently scrub with a soft brush. Rinse thoroughly afterwards.

2. Inspect for Damage:

• Look for small tears, cuts, or areas where the rubber may be coming loose.

Monthly Maintenance

1. In-Depth Inspection:

• Check the entire surface for any changes in texture, color, or integrity.
• Ensure the edges of the surfacing are still well adhered to the substrate.

2. Stain Removal:

• Address any stains using a mild detergent or a rubber-safe stain remover.
• Avoid using harsh chemicals that can degrade the rubber.

Seasonal Maintenance

1. Weather-Related Care:

• Spring: Clean off any debris or salt left over from winter.
• Summer: Check for and repair any UV damage or heat-related expansion.
• Fall: Keep the surface clear of leaves and debris to prevent staining.
• Winter: If snow is present, use a plastic shovel to remove it. Avoid using metal tools or harsh de-icing chemicals.

2. Surface Treatment:

• If available, apply a UV protectant to the surface to prevent fading and degradation due to sunlight exposure.

Annual Maintenance

1. Professional Inspection:

• Consider having a professional inspection to assess the overall condition of the surface and make recommendations for repairs or maintenance.

2. Repair Work:

• Address any significant issues such as large tears, worn areas, or detachment from the substrate.
• Schedule repairs as needed to ensure the surface remains safe and compliant with safety standards.

General Tips

• Promptly Address Issues: Small problems can quickly become larger issues if not addressed promptly.
• Avoid Sharp Objects: Ensure that users do not bring bikes, skates, or other equipment with sharp edges onto the surface.
• Prohibit Smoking: Keep the area a no-smoking zone to prevent cigarette burns.
• Spill Management: Clean up spills immediately to prevent staining and potential slip hazards.
• Documentation: Keep a record of all maintenance activities for future reference and warranty purposes.

By following these maintenance instructions, your poured in place rubber safety surfacing will remain safe, functional, and visually appealing for years to come